Precision-manufactured 9-meter and multi-height structural assemblies engineered for severe wind-load conditions, smart highway deployment, and long-cycle municipal operations.
In municipal road classification systems worldwide, a 9-meter (approximately 30-foot) mounting height represents the critical engineering balance between light distribution uniformity (EN 13201 Class M2/M3), lateral wind load moment, and structural cost-efficiency. Our manufacturing protocols strictly adhere to AASHTO LTS-6 and EN 40 standards.
A 9m vertical structure is subjected to significant bending moments generated by aerodynamic drag ($F_w = \frac{1}{2} \rho v^2 C_d A$). We configure conical tapers (11–14 mm/m) and 8-sided octagonal geometries to decrease the drag coefficient ($C_d$) from 1.20 (cylindrical) down to 0.75–0.85, certified for gust velocities exceeding 160 km/h (45 m/s) with allowable tip deflections below $L/40$.
Poles are single-seam formed from high-tensile structural steel plates. Our automated submerged arc welding lines deliver continuous, full-penetration longitudinal welds conforming to AWS D1.1 and EN ISO 15614. Each weld seam receives ultrasonic non-destructive testing (NDT) to prevent micro-fissuring and high-cycle stress fatigue under vortex-induced vibrations.
We utilize certified primary mill structural steel from Baosteel. For standard urban applications, Q235B ($R_{eH} \ge 235\,\text{MPa}$) delivers balanced ductility and cost; for severe wind corridors and coastal bridge decks, Q355B / S355JR ($R_{eH} \ge 355\,\text{MPa}$) guarantees increased yield resilience while maintaining precise silicon levels ($Si < 0.04\%$ or $0.15\% < Si < 0.25\%$) to circumvent the brittle Sandelin phase.
| Engineering Parameter | Conical 9m Street Light Pole | Octagonal 9m Street Light Pole | Evaluation Method / Test Norm |
|---|---|---|---|
| Nominal Height & Mounting Span | 9,000 mm (Base to Tenon) | 9,000 mm (Base to Tenon) | Total Station Laser Survey / EN 40-2 |
| Steel Grade & Yield Strength | Q235B / S275JR ($f_y \ge 235\,\text{N/mm}^2$) | Q355B / S355JR ($f_y \ge 355\,\text{N/mm}^2$) | Mill Test Certificate / EN 10204 3.1 |
| Base Diameter / Top Diameter | Ø180 mm / Ø80 mm (Taper: 11.1 mm/m) | Across Flats: 190 mm / 85 mm | Vernier Caliper & Coordinate Gauge |
| Nominal Wall Thickness | 3.5 mm – 4.0 mm ($\pm 0.22\,\text{mm}$) | 4.0 mm – 4.5 mm ($\pm 0.25\,\text{mm}$) | Ultrasonic Thickness Gauging (UT) |
| Base Flange Specification | 350×350×16 mm with Gusset Plates | 380×380×18 mm with Reinforcing Ribs | Die-Cut Hydraulic Punch / ASTM A36 |
| Hot-Dip Galvanizing Depth | $\ge 86\,\mu\text{m}$ ($610\,\text{g/m}^2$) | $\ge 100\,\mu\text{m}$ ($710\,\text{g/m}^2$) Marine Class | Magnetic Eddy Current Gauge / ISO 1461 |
| Design Survival Wind Velocity | 145 km/h (10-minute mean gust) | 180 km/h (Peak 3-second gust) | FEA ANSYS & Wind Tunnel Simulation |
Operating from our 100,000 m² smart manufacturing campus in Gaoyou, Jiangsu—China's global capital for exterior lighting infrastructure—Xintong integrates raw coil decoiling, computerized laser slitting, heavy hydraulic tandem pressing, robotic welding, and automated surface treatment under unified ISO 9001 governance.
Precision geometric symmetry is vital for aesthetic linearity and structural wind deflection. Our synchronized CNC tandem press brakes form 9m poles in a single hydraulic stroke up to 16 meters without mid-section girth welds, eliminating localized mechanical weaknesses and residual cooling stresses.
Direct ownership of full-scale molten zinc immersion kettles ($450^{\circ}\text{C}$) ensures internal and external metallurgical zinc-iron alloy bonding. Our closed-loop pickling, fluxing, and galvanizing line complies with strict ISO 14001 environmental codes while ensuring zero external subcontracting delays.
For aggressive municipal environments, poles receive an electrostatic polyester powder coating cured at $200^{\circ}\text{C}$. Utilizing AkzoNobel or Tiger dry powders, this dual-barrier layer provides 1,500+ hours of continuous neutral salt-spray resistance (ASTM B117) with zero flaking or UV chalking over 15+ years.
Different roadway environments demand targeted cross-sectional geometries, arm outreaches, and dynamic impact mitigation systems. We engineer application-specific solutions that streamline project approvals for international civil contractors.
Equipped with single or double cantilever arms (1.0m to 2.5m projection), 9m poles ensure high-angle beam penetration for 4-lane collector corridors. Pre-engineered frangible or breakaway transformer bases comply with AASHTO roadside barrier criteria, reducing vehicle impact deceleration forces.
High atmospheric chloride levels (C5-M environment) destroy ordinary paint within years. Our marine-grade 9m poles feature an internal/external hot-dip zinc coating $\ge 100\,\mu\text{m}$, sealed with a polyamide epoxy mastic primer and aliphatic polyurethane topcoat, resisting continuous cyclic salt fog.
Deployed across the Middle East and North Africa, these poles resist abrasive sandstorms and ground-reflected temperatures up to $65^{\circ}\text{C}$. Featuring sand-tight IP65 electrical service inspection doors, heavy-duty stainless steel (AISI 316) tamper-proof fasteners, and cross-vented internal terminal cavities.
Street lighting masts are transitioning from static structural columns into active, data-harvesting edge assets. Xintong's modular R&D framework enables municipalities to purchase standard 9m luminaires today while embedding plug-and-play architecture for future smart-city systems.
Internal RF-transparent radome chambers positioned at the 9m top section accommodate 5G sub-6GHz and mmWave small cells, eliminating street clutter while providing high-density municipal telecom coverage.
Dedicated rigid camera brackets engineered for zero torsional sway under heavy wind conditions, paired with gigabit Ethernet cabling conduits for ANPR, vehicle counting, and public safety analytics.
Base-section structural enlargement houses high-amperage 7kW–22kW AC vehicle charging points with contactless payment gateways, turning roadside lighting assets into revenue-generating charging infrastructure.
Standard NEMA 7-pin or Zhaga Book 18 sockets integrated into luminaire tenons facilitate astronomical dimming schedules, load monitoring, dynamic lumen compensation, and automatic real-time failure notification.
International tenders require comprehensive documentary verification, strict QA checklists, and third-party inspection clearances before shipment release. We provide end-to-end transparency that accelerates approvals by municipal engineering review boards.
Every batch of structural steel is tied to specific cast heats with verified chemical composition ratios (Carbon, Manganese, Silicon, Phosphorus, Sulfur) and mechanical tensile/Charpy V-notch yield performance.
We provide open factory access for SGS, Bureau Veritas, or TÜV inspectors to conduct random dimensional tolerance verifications, zinc magnetic thickness testing, knife-adhesion checks, and cross-hatch paint adhesion audits.
To prevent abrasion of the galvanized and powder-coated surfaces across long ocean voyages, poles are individually wrapped with multilayer bubble sheeting, non-woven geotextile fleece, and bundled with heavy-duty timber dunnage.
Our engineering services extend far beyond raw steel fabrication. Yangzhou Xintong provides tender-ready engineering packages that give EPC contractors a decisive advantage in public municipal biddings.
We calculate exact pole spacing (typically 27m–36m for a 9m mounting height), arm inclination angle (0° to 15°), and luminaire optics to guarantee average roadway luminance ($L_{av}$), overall uniformity ($U_0 \ge 0.40$), and longitudinal uniformity ($U_l \ge 0.70$).
Supplied with rigid steel positioning templates and high-tensile hot-dip galvanized J-bolts (Grade 4.8 / 8.8 / ASTM F1554), each package includes soil bearing capacity ($q_a$) foundation sizing calculations for cast-in-place concrete footings.
We provide comprehensive installation manuals detailing anchor bolt torque tightening patterns, double-nut leveling protocols, grounding lug earthing resistance ($<10\,\Omega$), and maintenance checklists for overseas installation teams.
Clear, engineering-backed answers addressing the most common technical, logistical, and commercial inquiries submitted by municipal infrastructure buyers.
Review our extended product catalogue of high-strength highway masts, split-type solar lighting assemblies, and stadium floodlight towers trusted across 80+ countries.